06 Feb Factory cooling system super efficient, low cost
Factory cooling system is a very important issue of every business. Vietnam is a country of the region with tropical monsoon climate. Summer comes when the air is hot, the outside temperature rises. Therefore, in industrial buildings, where many machines operate, the amount of heat generated is enormous. Human working environment is affected. Many factories operate around the clock, leaving little or no time to cool down. Even when the device is turned off, heat can accumulate and there is no outlet, gradually increasing the temperature on the factory floor.
Excessive heat can not only cause equipment to operate more slowly or even completely damaged, but also affect the health and safety of workers. And either is bad for productivity and morale.
Currently, there are many methods of cooling the factory, but choosing a cooling solution which is both effective and cost-effective does not necessarily mean that the enterprise will know. In this article, let us together with Greentec to learn some methods for factory cooling
Factory cooling system
What is the factory cooling system?
A factory cooling system is a system that removes heat, often resulting in a lower factory temperature. Lowering the temperature achieved by any other means is also called cooling.
Why do you need to use the factory cooling system?
Cooling factories ensure workers perform production in favorable conditions to achieve high productivity. Ensuring health for workers.
Ensure the workshop environment has the right temperature, avoid damage, damage to machinery, raw materials and products when the ambient temperature is too high.
Prevent and prevent fire when the ambient temperature is too high.
Solutions for factory cooling
The traditional ventilation and cooling solutions for factories like we have used before is to use refrigeration compressors, using CFC gas which has contributed positively to the country’s industrial and agricultural development but it also causing many annoyance to the environment and the price of the product due to the excessive consumption of electrical energy.
Currently there are many methods to cool the factory such as:
– Use central air conditioner to cool
– Workshop cooling system with cooling pad
– Mist cooling system for workshop
– Use industrial ceiling fans to cool the factory
– Cooling the factory with water
– Use factory cooling …
And there are many other methods. Depending on the factory, apply methods to cool the workshop accordingly.
Factory cooling system with cooling pad
What is a Cooling Pad?
The cooling pad or cooling pad is designed to regulate indoor humidity. They are made of the latest high-molecular polymer material with advanced vulcanization technology and honeycomb structure for clean water and easily circulated air, enabling air to exchange heat with water and type. Remove dirt in air and water.
Structure of Cooling Pad
Cooling Pad sheets are manufactured from Xenlulose fibers. They are made up of many thin wooden films stacked on top of each other. The wood films are designed with zig zac lines to create wavy effects according to the appropriate inclination. This design both enhances the ability to conduct and separate water while creating a constant impact for the circulating air flow to easily absorb water and evaporate, increasing cooling efficiency.
Cooling Pad size
There are 3 types of waves with the height of 5m, 6m, 7m, the crease is folded 45×45.
The size of cooling pad is detailed according to the following table of specifications:
Working principle of Cooling Pad
The principle of operation of the Cooling Pad is that the cooling process of the system is completed in the core of the Cooling Pad. Structure of surface Cooling Pad is a waveform with thin water film.
When the hot outside air is vented by the exhaust fan inside the Cooling Pad. Water on the water membrane absorbs heat in the air and evaporates into water. After processing, the air temperature from the outside is clearly lowered. Cool moist air enters through the Cooling Pad into the room. After mixing with hot air inside the room, through the exhaust fan and escape to the room.
Advantages of Cooling Pad
The advantage of the cooling pad is its low investment cost, simple installation and operation, and low energy consumption.
The cooling system of factory with cooling pad is very suitable for the environment that allows high humidity: livestock, farming, garment industry.
Disadvantages of cooling Pad
- High humidity (75-80%) is not suitable for electronic environment
- Only really effective if the temperature outside the factory> 35 degrees C
- Requires closed or less-open workshops to increase airflow through the cooling pad
- Easy to cause mold, odor after a period of not using
Mist cooling system for workshop
Misting systems are used in industries to quickly and effectively address air pollution issues, preserve products and keep people safe.
The principle of operation of the factory cooling mist system
Based on two simple physical principles: heat exchange, evaporation, and heat absorption. Relying on small mist-like water particles generated from the nozzle tip, they will spread in the air to reduce the temperature
Advantages of factory cooling misting system
Low investment cost, Easy installation, operation, low power consumption
Disadvantages of mist cooling system to cool the factory
Only cooling the roof, avoiding corrugated iron roofs absorbing heat radiation from the sun but have not solved the state of thermal convection in the workshop
Unused water on the roof will cause dust, moss on the roof. The roof oxidizes faster.
Cooling factory with industrial ceiling fans
For medium and large factories, industrial ceiling fans will be the most effective solution of the factory cooling ventilation solutions that businesses should choose.
What is industrial ceiling fan
Industrial ceiling fans have the English name HVLS Fan (High volume low speed fan – large flow fan, slow speed). They are also known as large wingspan ceiling fans, industrial ceiling fans, factory ceiling fans, etc.They move slowly and distribute large amounts of air at low speeds.
Principle of operation of industrial ceiling fans
Industrial ceiling fans operate on the principle of cool air movement, breaking the saturated moisture barrier around the body and increasing the evaporation rate to create a cooling effect.
View now: Benefits of industrial ceiling fans
5 reasons to choose industrial ceiling fans for factories
Investing in ceiling fans with large wingspan to cool your factory is one of the smartest things you can do for your business.
Above are some methods of effective factory cooling, low cost. Hopefully, you will choose an effective, low-cost solution for factory cooling.
If you want to learn more about industrial ceiling fans, please contact us for a free consultation.